Trunnion Mounted Ball Valve C95800 CL150 10’’X8’’ Data Sheet | |||
Bore: | Reduced bore | Valve Rating: | ASME B16.34 CL150 |
Valve Type: | Trunnion Mounted Ball Valve Q47F | Size Range: | 10”x8” |
Ends: | Flanged Flat Face (FF | Material: | Al Bronze C95800 |
1) Parts Material
Body/Bonnet | C95800 | Seat Ring | PTFE |
Ball | C95800 | Stem Gland Seal/Packing | Graphite |
Stem | C95800 | Trunnion | C95800 |
Operater | Gear box | Bleed | AISI 1025 |
Bolt | ASTM A193 B7+PTFE | Seat Insert | RPTFE |
Nut | ASTM A194 2H+PTFE | Springs | Inconel X750 |
O Rings | NBR | Fire Seal / Gasket | 316+Graphite |
Thrust Ring | PTFE | Yoke | A105 |
Injection Fitting | SS316 | Drain/Vent Valves | SS316 |
2) Design Conditions
Design Pressure | 150LB | Service Mediums | AP, CS, DF, OD, CD, GL, HC, LR, LV, NT, OW, PW, IA, SA, US, WS and ODR 2 |
Design Temp | -29 / 150DegC |
Note:Service Mediums; Atm Pressure Flare (AP), Condensate (CS), Diesel Fill (DF), Open & Closed Drains (OD &CD), Glycol Liquid Drain (GL), Hydrocarbon (HC), Liquid Relief (LR), Low Pressure Vent (LV), Nitrogen (NT),Oily Water Drain (OW), Produced Water (PW), Instrument Air (IA), Service Air (SA), Utility Water (US), Water ervice (WS) and Oil & Drain relief (ODR).
3) Standards & Specifications
Statutory standard | OZ Requirements | End to End Dimensions | ASME B16.10 |
Design standard | API 608 | Inspection & test standard | API598 |
4) Test Criteria
Shell Test Pressure | 3.0MPa | LP Gas Leak Test | 0.6MPa |
Seal Test Pressure | 2.2MPa | Torque Test | 1000N.m |
5) Design Criteria
Valve Type & Style | Ball: trunnion | Bore | Reduced port |
Flow Direction | Bi-directional | Stem Design | Anti blow-out |
Valve Design | 2piece | Stem/Seal Packing | graphite |
Body Type | Side entry | Seat/Body Seal | RPTFE |
Body Pattern | Bolted construction | Body/Bonnet Seal | 316+ graphite |
6) Safety
Stem Retention | Anti blow-out | Fire Safe | As API607 |
Anti Static Device | 316 ball |
7) Approvals / Certification (Manufactures)
ISO 9001 | Required | PED/CE Marking | CE |
8) Details of the Valves
1, Body&bonnet |
Two piece construction; Side entry; Thick body and bonnet.
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2, Bolted bonnet connection | We used Te. Flon Xylon PTFE A193 B7/A194 2H, which is anti-rusting specially used for seawater and so on. |
3, Double Block And Bleed (DBB) | When the valve is closed and the middle cavity is emptied through the discharge valve, the upstream and downstream seats will independently block the fluid at the inlet and outlet to realize double block function.Another function of the discharge device is that the valve seat can be checked if there is any leakage during the test. ln addition, the deposits inside the body can be washed and discharged through the discharge device to reduce damage to the seat by impurities in the medium.
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4, Emergency Sealing Device
| This ball valves 10"(DN250) is designed with sealant injection device on stem and seat. When the seat ring or stem O ring is damaged due to accident, the corresponding sealant can be injected by the sealant injection device to avoid medium leakage on seat ring and stem. If necessary, the auxiliary sealing system can be used for washing and lubricating the seat to maintain its cleanliness.
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5, Fireproof Structure Design | ln case of fire during the use of valve, the seat ring, stem O ring and middle flange O ring made of PTFE,rubber or other non-metal materials will be decomposed or damaged under high temperature.Under pressure of the medium, the ball valve will push the seat reatainer rapidly towards the ball to make the metal seal ring contact the ball and form the auxiliary metal to metal sealing structure,which can effectively control valve leakage.The fireproof structure design of trunnion pipeline ball valve conforms to requirements in API 607, API 6FA, BS6755 and other standards.
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6, Anti-static Structure
| This ball valve is provided with the anti-static structure and adopts the static electricity discharge device to directly form a static channel between the ball and body or form a static channel between the ball and body through the stem,so as to discharge the static electricity produced due to friction during the opening and closing of ball and seat through the pipeline,avoiding fire or explosion that may be caused by static spark and ensuring system safety.
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7, Low Operating Torque
| Our trunnion pipeline ball valve adopts the trunnion ball structure and floating valve seat, so as to achieve lower torque under operating pressure. It uses self-lubricating PTFE and metal sliding bearing to reduce the friction coefficient to the lowest in conjunction with the high intensity and high fineness stem.
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8, Blow-out Proof Stem
| Our stem adopts the blow-out proof structure.The stem is designed with the footstep at its bottom so that with the positioning of upper end cover and screw, the stem will not be blown out by the medium even in case of abnormal pressure rise in the valve cavity.
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1) All materials (metallic & non-metallic) shall be suitable for the full pressure rating over the design.
2) Coating is in accordance with API standard blast and primer for shipment & storage protection.
3) Asbestos is not acceptable for any valve parts.
4) Our ball valve is marked in accordance with MSS SP-25 including requirements of ASME B16.34, in addition a
stainless steel tag showing the valves tag number is attached to the valve with multi strand stainless steel wire.
5) All of our pressure containing parts (including ball, stem & seat holders) is supplied with material certification to
EN 10204-3.1 (including certified copies of original mill certificates), all other parts including bolting and seal
materials to EN10204-2.2.
6) Our customer is free to undertake inspection and witness testing, this is in addition to any witness
points required by the customer.
7) Our valves in excess of 50Kg to include lifting lugs (flanges and/or top covers shall not be used) and valves in
excess of 100Kg shall be supplied with support feet / brackets.
8) After completion of testing, our valves shall be properly dried to prevent any test liquid remaining in the valve,
preserved and fitted with protective end caps suitable for storage in a covered and enclosed desert environment.
9) Our valves shall be carefully braced and packed in wooden boxes suitable for sea freight in accordance with GB and
manufactures standards.
Design and manufactuer as API6D/GB/T12237/DIN3357 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T9092/EN12266.1 |
Nominal Diameter:1/2"~48" DN15-DN1200 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material:WCB, A105, CF8, F304, CF8M, F316, LC, LC1, WCC, WC6, WC9, CF3, F304L, CF3M, F316L, 4A, 5A, inconel625, Alloy20, Monel, Incoloy, Hastelloy, C5, Ti |
Temperature:-196℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Lever, gear box, pneumatic actuator, electric actuator, hydraulic device, hydraulic phneumatic device |
Design and manufactuer as API600/GB/T12234/DIN3352 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T9092/EN12266.1 |
Nominal Diameter: 1/2"~48" DN15-DN1200 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material: WCB, WCC, 20CrMo, 1Cr5Mo, 20CrMoV, CF8, CF8M, CF3, CF3M, LCB, LCC |
Temperature:-196℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Rising stem handwheel, non-rising stem handwheel, bevel gear, electric actuator, pneumatic actuator |
Design and manufactuer as ASME B16.34/GB/T12235/DIN3356/API600 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T9092/EN12266.1 |
Nominal Diameter:1/2"~48" DN15-DN1200 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material:WCB, WCC, 20CrMo, 1Cr5Mo, 20CrMoV, CF8, CF8M, CF3, CF3M, LCB, LCC |
Temperature:-60℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Rising stem handwheel, non-rising stem handwheel, bevel gear, electric actuator, pneumatic actuator |
Design and manufactuer as API6D/GB/T12236/DIN3356 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T9092/EN12266.1 |
Nominal Diameter:1/2"~48" DN15-DN1200 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material:WCB, WCC, 20CrMo, 1Cr5Mo, 20CrMoV, CF8, CF8M, CF3, CF3M, LCB, LCC |
Temperature:-196℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Automatic open and close by media, fast close with heavy hammer, slow close with hydraulic cylinder |
Main products: forged steel gate valves, globe valves, check valves, ball valves, strainers, etc. more 50 series, more than 2000 model specifications. Design and manufactuer as API 602,API 608, BS3352, ASME 16.34. Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T13927/T9092/EN12266.1 |
Nominal Diameter: 1/2"~2" DN15-DN50 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material: A105, LF2, F11, F22, F304, F304L, F321, F316L duplex steel and other special steels. |
Temperature:-196℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, BW, SW |
Operation: handwheel, bevel gear, electric actuator, pneumatic actuator |
Design and manufactuer as ASME 16.34 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T13927/T9092/EN12266.1 |
Nominal Diameter: 1/2"~80" DN15-DN2000 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material: WCB、WCC、20CrMo、1Cr5Mo、20CrMoV、CF8、 CF8M、CF3、CF3M、LCB、LCC, 20#, A105 |
Temperature:-60℃~593℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Rising stem handwheel, non-rising stem handwheel, bevel gear, electric actuator, pneumatic actuator |
Design and manufactuer as API609/GB/T12238/DIN3353 Face to face as ASME B16.10/GB/T12221/DIN3202 End connection as ASME B16.5/JB/T79/EN1092 Test and inspectation as API598/GB/T9092/EN12266.1 |
Nominal Diameter:1/2"~48" DN15-DN1200 |
Nominal Pressure: 150LB~2500LB PN16-PN420 |
Main Material:WCB, CF8, CF8M, LCB, LC1, WCC, WC6, WC9, CF3, CF3M, 4A, 5A, inconel625, Alloy20, Monel, Incoloy, C5,Ti, etc. |
Temperature:-60℃~450℃ |
Applicable medium: water, steam, oil, nitric acid, acetic acid, strong oxidizing medium and urea, etc. |
Connection ends: flange, buttwelding |
Operation: Lever, gear box, pneumatic actuator, electric actuator, hydraulic device, hydraulic phneumatic device |
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